車間多工位焊接煙塵凈化器系統(tǒng)根據(jù)現(xiàn)場(chǎng)設(shè)計(jì)，多工位焊煙凈化器工藝流程，根據(jù)車間焊位布局，每個(gè)焊位用隔板隔開成，2米大小的小空間，頂部設(shè)錐形排煙罩，在焊位上方3.5米處布一條7字形400mmx400mm的白鐵皮管道，管道勾、股玄各長(zhǎng)12米，東西向一條固定在房柱上，南北向一條設(shè)門型支架固定，根據(jù)焊位開口，用Φ160mm的柔性臂連接排煙罩，柔性臂用于煙塵捕捉，通過管道連接一臺(tái)中壓、風(fēng)量為10000m3/h（左右）的變頻離心風(fēng)機(jī)，風(fēng)機(jī)進(jìn)口前600mm處設(shè)置一塊橫截面插板，用于調(diào)節(jié)風(fēng)量，根據(jù)調(diào)節(jié)的風(fēng)量讓電機(jī)自動(dòng)變頻。風(fēng)機(jī)出口管道為Φ600mm的方管或圓筒，焊接中所產(chǎn)生的煙塵通過柔性臂捕捉進(jìn)入管道中，經(jīng)過離心風(fēng)機(jī)進(jìn)入布袋除塵器處理，處理后的煙塵達(dá)標(biāo)外排，外排煙囪高度以建筑物高度加500mm。此套方案，一次性投入少，日常維護(hù)簡(jiǎn)單，采用變頻電機(jī)后解決了能耗高的缺點(diǎn)。

The multi station welding smoke purifier system in the workshop is designed according to the site, and the process flow of the multi station welding smoke purifier is based on the layout of the welding positions in the workshop. Each welding position is separated by a partition into a small space of 2 meters. A conical smoke exhaust hood is installed at the top, and a 7-shaped 400mmx400mm white iron pipe is laid 3.5 meters above the welding position. The pipe hook and strand are each 12 meters long. One is fixed on the room column in the east-west direction, and the other is fixed with a door shaped bracket in the north-south direction. According to the opening of the welding position, a flexible arm with a diameter of 160mm is used to connect the smoke exhaust hood. The flexible arm is used for smoke and dust capture. A medium pressure, 10000m3/h (left and right) variable frequency centrifugal fan is connected through the pipe, and 600mm in front of the fan inlet is Set up a cross-sectional plug for adjusting the air volume, and automatically convert the motor frequency according to the adjusted air volume. The outlet pipeline of the fan is a square tube or cylinder with a diameter of 600mm. The smoke and dust generated during welding are captured by a flexible arm and enter the pipeline. After being treated by a centrifugal fan, the smoke and dust meet the standard and are discharged outside. The height of the exhaust chimney is 500mm higher than the height of the building. This solution requires minimal one-time investment and simple daily maintenance. By using a variable frequency motor, it solves the problem of high energy consumption.

多工位焊煙凈化器的結(jié)構(gòu)：由4部分組成，殼體、濾袋總成、噴吹清灰裝置、排灰裝置。

The structure of a multi station welding smoke purifier consists of four parts: housing, filter bag assembly, blowing and cleaning device, and ash discharge device.

1.殼體：由上箱體、中箱體、灰斗、進(jìn)出風(fēng)口組成。

1. Shell: composed of upper box, middle box, ash hopper, and air inlet and outlet.

2.濾袋總成：由濾袋、濾袋框架等組成。

2. Filter bag assembly: composed of filter bag, filter bag frame, etc.

3.噴吹清灰裝置由氣包、噴吹管、脈沖閥、電磁控制閥、電控儀等組成。

3. The spray cleaning device consists of an air bag, a spray pipe, a pulse valve, an electromagnetic control valve, an electronic controller, etc.

4.排灰裝置由翻板閥閥組成。

4. The ash discharge device consists of a flap valve.

?  除塵器采用上進(jìn)的濾筒電子脈沖反吹技術(shù)，除塵效率高。

?   The dust collector adopts the advanced filter cartridge electronic pulse back blowing technology, which has high dust removal efficiency.

?  工業(yè)產(chǎn)品設(shè)計(jì)，滿足大規(guī)模生產(chǎn)及多工位操作所產(chǎn)生的大量煙塵、粉塵的收集凈化工作，性能，設(shè)計(jì)合理實(shí)用。

?   Industrial product design, meeting the collection and purification of large amounts of smoke and dust generated by large-scale production and multi station operations, with reasonable and practical performance and design.

?  的電腦數(shù)字控制技術(shù)，配置自動(dòng)反吹清塵裝置，離線及壓差控制設(shè)計(jì)，實(shí)現(xiàn)多路及分室反吹，提供定時(shí)按頻率清塵、壓力控制清塵提醒等功能，節(jié)能低損，有效提高除塵效率。它突出的過濾性能及的電子脈沖振塵方式大大改變了目前工業(yè)生產(chǎn)中除塵不的低效率狀況，是一款的節(jié)能設(shè)備

?   The computer digital control technology is equipped with an automatic back blowing dust removal device, offline and pressure difference control design, realizing multi-channel and compartment back blowing, providing timed and frequency based dust removal, pressure controlled dust removal reminders and other functions, energy-saving and low loss, effectively improving dust removal efficiency. Its outstanding filtering performance and electronic pulse vibration method have greatly changed the current low efficiency of dust removal in industrial production, making it an energy-saving equipment

 強(qiáng)大的現(xiàn)場(chǎng)非標(biāo)集塵系統(tǒng)設(shè)計(jì)能力，的模塊設(shè)計(jì)技術(shù)，根據(jù)現(xiàn)場(chǎng)工況定制的專業(yè)風(fēng)機(jī)，專業(yè)的管道設(shè)計(jì)及安裝施工能力，使每一款集塵系統(tǒng)的設(shè)計(jì)都可滿足工業(yè)客戶復(fù)雜的集塵要求。

 Strong on-site non-standard dust collection system design capabilities, modular design technology, customized professional fans based on on-site conditions, and professional pipeline design and installation construction capabilities enable each dust collection system design to meet the complex dust collection requirements of industrial customers.

  電控箱選用知名電控及電氣元件，具缺相、過載、過熱保護(hù)，有效保護(hù)風(fēng)機(jī)。

 The electric control box uses well-known electronic controls and electrical components, with protection against phase loss, overload, and overheating, effectively protecting the fan.

濾芯采用聚四氟乙烯覆膜的進(jìn)口材料，具有防水、防油、耐高溫等特點(diǎn)，同時(shí)可大大提高過濾精度及粉塵不易附著在濾芯上，具突出和的過濾性能。圓筒褶鄒式設(shè)計(jì)具體積小過濾面積大的優(yōu)點(diǎn)。

The filter element is made of imported material coated with polytetrafluoroethylene, which has the characteristics of waterproofing, oil resistance, and high temperature resistance. At the same time, it can greatly improve the filtration accuracy and prevent dust from adhering to the filter element, with outstanding filtration performance. The cylindrical pleated design has the advantage of small volume and large filtration area.

車間多工位焊接煙塵凈化器

Workshop multi station welding smoke purifier

?  快拆式立式濾芯安裝使維護(hù)及更換變得簡(jiǎn)單易用，并濾芯的選擇多樣化，可根據(jù)使用要求選擇防靜電鋁覆膜、吸除異味的活性炭覆膜等。

?   The installation of the quick detachable vertical filter element makes maintenance and replacement simple and easy to use, and the selection of filter elements is diversified. Anti static aluminum coating, odor absorbing activated carbon coating, etc. can be selected according to the requirements of use.

?  中央煙塵凈化設(shè)備集塵部分設(shè)計(jì)為氣動(dòng)閘閥控制系統(tǒng)，并可根據(jù)客戶選擇進(jìn)行噸袋掛鉤的設(shè)計(jì)，方便粉塵的收集、處理，同時(shí)可根據(jù)要求非標(biāo)設(shè)計(jì)安裝一級(jí)沉降室、旋風(fēng)除塵裝置等。

?   The dust collection part of the central smoke and dust purification equipment is designed as a pneumatic gate valve control system, and can be equipped with a ton bag hook design according to customer selection, which facilitates the collection and treatment of dust. At the same time, non-standard design and installation of primary settling chambers, cyclone dust removal devices, etc. can be carried out according to requirements.

本設(shè)備在系統(tǒng)主風(fēng)機(jī)的作用下， 含塵氣體從除塵器上部的進(jìn)風(fēng)口進(jìn)入除塵器底部的氣箱內(nèi)進(jìn)行含塵氣體的預(yù)處理， 然后從底部進(jìn)入到上箱體的各除塵室內(nèi)； 粒度細(xì)、 密度小的塵粒進(jìn)入濾塵室后，通過布朗擴(kuò)散和篩濾等組合效應(yīng)，使粉塵吸附在濾料的外表面上，過濾后的干凈氣體透過濾筒進(jìn)入上箱體的凈氣室由排氣管經(jīng)風(fēng)機(jī)匯集至出風(fēng)口排出。

Under the action of the main fan in the system, the dust containing gas enters the gas box at the bottom of the dust collector from the inlet at the top of the dust collector for pre-treatment, and then enters each dust removal chamber in the upper box from the bottom; After the dust particles with fine particle size and low density enter the dust filtering chamber, they are adsorbed on the outer surface of the filter material through a combination of Brownian diffusion and screening effects. The filtered clean gas enters the clean air chamber of the upper box through the filter cartridge and is collected by the exhaust pipe through the fan and discharged from the air outlet.

隨著過濾工況持續(xù)，積聚在濾筒外表面上的粉塵將越積越多，相應(yīng)就會(huì)增加設(shè)備的運(yùn)行阻力，阻力隨濾料表面粉塵層厚度的增加而增大。為了保證系統(tǒng)的正常運(yùn)行，除塵器阻力的上限應(yīng)維持在 1400～1600Pa 范圍內(nèi)，當(dāng)超過此限定范圍，應(yīng)由 PLC 脈沖自動(dòng)控制器通過定阻或定時(shí)發(fā)出指令進(jìn)行清灰。

As the filtration process continues, more and more dust will accumulate on the outer surface of the filter cartridge, which will correspondingly increase the operating resistance of the equipment. The resistance increases with the thickness of the dust layer on the surface of the filter material. In order to ensure the normal operation of the system, the upper limit of the dust collector resistance should be maintained within the range of 1400-1600Pa. When this limit is exceeded, the PLC pulse automatic controller should issue instructions for dust cleaning through fixed resistance or timing.

該濾筒除塵器的清灰過程是脈沖控制儀控制脈沖閥的啟閉。當(dāng)脈沖閥開啟時(shí)，氣包內(nèi)的壓縮空氣通過脈沖閥經(jīng)噴吹管上的小孔噴射處一股高速、高壓的引射氣流，從而形成一股相當(dāng)于引射氣流體積 1～2 倍的誘導(dǎo)缺陷流，一同進(jìn)入濾筒內(nèi)，使濾筒內(nèi)出現(xiàn)瞬間正壓并產(chǎn)生鼓脹和微動(dòng)；沉積在濾料上的粉塵脫落，掉入灰斗內(nèi)，灰斗內(nèi)的粉塵通過卸灰閥，連續(xù)排出。如此逐序循環(huán)清灰，此清灰方式不但、還避免了噴吹清灰產(chǎn)生的粉塵二次吸附。

The cleaning process of the filter cartridge dust collector is controlled by a pulse controller to open and close the pulse valve. When the pulse valve is opened, the compressed air in the air bag is sprayed through the small hole on the spray pipe by the pulse valve, forming a high-speed and high-pressure injection airflow, thereby forming an induced defect flow equivalent to 1-2 times the volume of the injection airflow, which enters the filter cartridge together, causing instantaneous positive pressure and bulging and micro motion in the filter cartridge; The dust deposited on the filter material falls off and falls into the ash hopper. The dust in the ash hopper is continuously discharged through the ash discharge valve. This sequential cleaning method not only avoids the secondary adsorption of dust generated by blowing and cleaning, but also eliminates the need for dust removal.

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