涂裝流水線適用于工件表面的涂裝和噴塑處理。多用于單件或小批量工件的涂裝，與懸掛輸送機(jī)、電動(dòng)軌道小車、地面輸送機(jī)等運(yùn)輸機(jī)械形成運(yùn)輸作業(yè)。其七大組成部分主要包括:預(yù)處理設(shè)備、涂裝設(shè)備、噴粉系統(tǒng)、烘箱烘干、熱源系統(tǒng)、電氣控制系統(tǒng)、懸掛輸送鏈等。

The coating assembly line is suitable for the coating and spraying treatment of workpiece surfaces. It is mainly used for the coating of single or small batch workpieces, and forms transportation operations with transportation machinery such as suspension conveyors, electric track cars, and ground conveyors. Its seven major components mainly include pre-treatment equipment, coating equipment, powder spraying system, oven drying, heat source system, electrical control system, suspension conveyor chain, etc.

預(yù)處理設(shè)備

Pretreatment equipment

噴淋式多工位前處理裝置是表面處理的常用設(shè)備。其原理是通過機(jī)械沖刷加速化學(xué)反應(yīng)，完成脫脂、磷化、水洗等工藝過程。鋼鐵零件噴涂預(yù)處理的典型工藝是預(yù)脫脂、脫脂、水洗、表面調(diào)理和磷化。拋丸機(jī)也可用于預(yù)處理，適用于結(jié)構(gòu)簡單、腐蝕嚴(yán)重、無油或少油、無水污染的鋼件。

The spray type multi-station pre-treatment device is a commonly used equipment for surface treatment. The principle is to accelerate chemical reactions through mechanical flushing, completing processes such as degreasing, phosphating, and water washing. The typical processes for spray pretreatment of steel parts are pre degreasing, degreasing, water washing, surface conditioning, and phosphating. The shot blasting machine can also be used for pre-treatment, suitable for steel parts with simple structure, severe corrosion, no or little oil, and no water pollution.

噴漆設(shè)備

Painting equipment

如噴油室和水幕噴漆室，可廣泛用于自行車、汽車板簧和大型裝載機(jī)的表面涂裝流水線。

Such as oil spray chambers and water curtain spray chambers, they can be widely used in surface coating assembly lines for bicycles, automotive leaf springs, and large loaders.

粉末噴涂系統(tǒng)

Powder spraying system

粉末噴涂中的小型旋風(fēng)過濾回收裝置是一種先進(jìn)的快速變色粉末回收裝置。噴粉系統(tǒng)關(guān)鍵部件推薦進(jìn)口產(chǎn)品，噴粉室、電動(dòng)機(jī)械升降機(jī)等部件全部國產(chǎn)化。

The small cyclone filtration and recovery device in powder spraying is an advanced rapid discoloration powder recovery device. The key components of the powder spraying system are recommended to be imported products, and all components such as the powder spraying room and electric mechanical elevator are domestically produced.

面包師

baker

它是烘箱涂布生產(chǎn)線中的重要設(shè)備之一，其溫度均勻性是保證涂布質(zhì)量的重要指標(biāo)。烘箱的加熱方式有輻射、熱風(fēng)循環(huán)和輻射熱風(fēng)循環(huán)。按生產(chǎn)程序可分為單室和直通式，設(shè)備形式有直通式和橋式。循環(huán)式熱風(fēng)爐具有保溫、均勻性好、熱損失低等優(yōu)點(diǎn)。通過實(shí)驗(yàn)，烘箱內(nèi)溫差小于3oC，可達(dá)到先進(jìn)國家同類產(chǎn)品的性能指標(biāo)。

It is one of the important equipment in the oven coating production line, and its temperature uniformity is an important indicator to ensure coating quality. The heating methods of the oven include radiation, hot air circulation, and radiation hot air circulation. According to production procedures, it can be divided into single room and through type, with equipment forms including through type and bridge type. The circulating hot air stove has advantages such as insulation, good uniformity, and low heat loss. Through experiments, the temperature difference inside the oven is less than 3oC, which can meet the performance indicators of similar products in advanced countries.

熱源系統(tǒng)

Heat source system

熱風(fēng)循環(huán)是一種應(yīng)用廣泛的加熱方式，利用對流傳導(dǎo)原理加熱烘箱，使工件干燥固化。根據(jù)用戶的具體情況，可以選擇電、蒸汽、燃?xì)饣蛉剂献鳛闊嵩?。熱源可根?jù)烤箱條件確定，放置在頂部、底部和側(cè)面。

Hot air circulation is a widely used heating method that uses the principle of convective conduction to heat the oven and dry and solidify the workpiece. According to the specific situation of the user, electricity, steam, gas, or fuel can be selected as the heat source. The heat source can be determined based on the oven conditions and placed at the top, bottom, and sides.

電子控制系統(tǒng)

electronic control system 

鍍膜和涂裝流水線電控有集中控制和單排控制。集中控制可以用可編程邏輯控制器(PLC)控制上位機(jī)，自動(dòng)控制各個(gè)過程，并根據(jù)編制的控制程序進(jìn)行數(shù)據(jù)的采集、監(jiān)視和報(bào)警。單線控制是涂裝生產(chǎn)線中常見的控制方式。各工序單線控制，電控箱(柜)設(shè)置在設(shè)備附近，成本低，操作簡單，維護(hù)方便。

The electric control of the coating and coating assembly line has centralized control and single row control. Centralized control can use programmable logic controllers (PLCs) to control the upper computer, automatically control various processes, and collect, monitor, and alarm data according to the programmed control program. Single line control is a common control method in painting production lines. Single line control for each process, with electronic control boxes (cabinets) located near the equipment, low cost, simple operation, and convenient maintenance.

懸掛輸送鏈

Suspension conveyor chain

懸掛輸送機(jī)是涂裝流水線的工業(yè)流水線和輸送系統(tǒng)。產(chǎn)品懸掛輸送機(jī)適用于L=10-14M的倉儲(chǔ)貨架和異型路燈用合金鋼管涂裝線。工件吊裝在專用吊架上(承重500-600KG)，進(jìn)出道路暢通。道岔按作業(yè)指導(dǎo)書由電氣控制開閉，以滿足各加工工位工件自動(dòng)輸送、強(qiáng)冷間和裝車區(qū)平行堆垛冷卻的要求，強(qiáng)冷區(qū)設(shè)置吊架識(shí)別和牽引報(bào)警停車裝置。

The suspension conveyor is an industrial assembly line and conveying system for the coating assembly line. The product suspension conveyor is suitable for L=10-14M storage shelves and alloy steel pipe coating lines for special-shaped street lights. The workpiece is lifted on a dedicated hanger (with a load capacity of 500-600KG), and the access road is unobstructed. The switch is electrically controlled to open and close according to the operation instructions, in order to meet the requirements of automatic conveying of workpieces at each processing station, parallel stacking and cooling in the strong cooling room and loading area. The strong cooling area is equipped with hanger recognition and traction alarm parking devices.

涂裝流水線的組件由以上七部分組成。它的設(shè)備工件結(jié)構(gòu)簡單，操作簡單，管理維護(hù)都很好，速度更快。

The components of the painting assembly line are composed of the above seven parts. Its equipment has a simple workpiece structure, simple operation, good management and maintenance, and is faster.

近年來，噴涂流水線的自動(dòng)化和電子檢測控制系統(tǒng)的不斷發(fā)展，使噴涂企業(yè)取得了突出的成績，具有速度快、停機(jī)時(shí)間少、噴涂故障少、減少產(chǎn)品損失、工傷和老問題等優(yōu)點(diǎn)。與噴涂線的傳統(tǒng)操作相比，涂裝工藝在生產(chǎn)過程中節(jié)省了30-60%的油漆。在水幕噴漆房的幫助下，清洗變得簡單易行，大大減少了環(huán)境污染。

In recent years, the automation of spraying assembly lines and the continuous development of electronic detection and control systems have enabled spraying enterprises to achieve outstanding results, with advantages such as fast speed, less downtime, fewer spraying faults, reduced product losses, work-related injuries, and old problems. Compared to the traditional operation of the spraying line, the coating process saves 30-60% of the paint in the production process. With the help of the water curtain spray booth, cleaning has become simple and easy, greatly reducing environmental pollution.

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